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What is Lean Six Sigma?

Lean Six Sigma is a fact-based, data-driven philosophy of improvement methodology which is focused on defect prevention rather than defect detection. It is a combination of two different powerful process improvement methodologies, (1) Toyota's Lean Manufacturing philosophy and, (2) Motorola's Six Sigma management strategy. It is a data-driven approach to increase profit, the satisfaction of the customer, and improves effectiveness and efficiency. This is a team-focused managerial approach that seeks to improve performance by eliminating wastes and variations.

Lean Concept:

Lean" refers to any method or tool that helps to identify and eliminate waste. This concept focuses on the elimination of the 8 kinds of waste known as TIMWOODS" or "DOWNTIME. TIMWOODS is an abbreviation of wastes such as Transportation, Inventory, Motion, Waiting, Over Production, Over Processing, Defect, Skill-set, or non-utilized talent. Lean is introduced by Toyota and Taiichi Ohno. It has its origin as the Toyota Production System (TPS). It is very much about improving operation flow, reducing waste, and maximizing profit. This concept has evolved over the years into a system for both manufacturing and service sectors. By improving this we can get more productivity.

Six Sigma Concept:

Six Sigma improves manufacturing processes by using tools and techniques. In the 1980's, Motorola with his team of engineers developed this concept. It helped Motorola to improve its profit and product quality. Its intent is to improve processes by identifying and eliminating the causes of defects and variations in business and manufacturing processes. In this tool the DMAIC is a very important framework that stands for Define, Measure, Analyze, Improve, and Control. It is a decision-making method based on data and statistics for improving, optimizing, and stabilizing business and manufacturing processes. This was not only a standard to measure productivity, but also it measures a cultural change in the organization. After the success in Motorola, this technique has been adopted by many companies in the world.

How Lean Six Sigma concept was born?

Lean Six Sigma Belts

Lean Six Sigma Methodology

What is DMADV in Lean Six Sigma?

This methodology is used to design new products, services, and processes.

What is DMAIC in Lean Six Sigma?

This methodology is used for improvement activity for an already ongoing process, product or service.

Benefits Of Lean Six Sigma:

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